Electric Golf Cart Battery Terminal Melted

Why are my yamaha electric golf cart battery posts getting hot and melting.

Electric golf cart battery terminal melted.

We get lots of questions regarding battery terminal repair on electric golf carts. That repair didn t last long. How to fix melted golf cart battery post. How to repair melted battery terminals here s an easy fix i use for those batteries that have a loose stud or melted battery terminals.

The cart functions normal and does not give any indication that something is malfunctioning till it quits due to a post melting off. Ran fine for two weeks or so and the same thing happened to that cable. My battery meter was fluctuating on and off. The terminal post of the golf cart battery is attached with the cable using a stainless steel.

Thank you for watching and please stick around and check out some of my other videos. The golf cart battery cables terminals and posts are all interrelated. The terminal of a golf cart battery will usually melt when connections become loose or dirty. As it turns out i was wrong about that.

If there is anything you would like to see feel free to shoot me a mess. I mentioned losing a battery in our club car ezgo electric golf cart in a previous article. Over tightening of the nuts. Noticed a burning odor while driving the golf cart.

To avoid terminals melting ensure you use the correct size wires and that limps nuts and bolts are tightened securely. I soon had to buy a new battery. So it is almost certain that if either the cables terminals or both leaks your battery post is likely to leak soon. I initially thought that the damage shown in the pictures below had come from accidentally leaving the battery cap loose.

I have found if the factory studs get loose in the lead it will get hot and eventually melt the terminal. Checked the cable to the fifth battery had the insulation burned off of it at the very end where the loop fixture connects to the cable. The post is associated with the. Here s how i did it.

Rather than replace an otherwise good battery we ve gotten creative over the years and have learn how to easily handle this battery terminal repair. A few reasons that could trigger a battery post leak are given below. The batteries are wired in correctly neg to pos this only happens when driving. Often the need to repair the terminal is due to a melted post or other scenario that does not allow the power wires to be secured to the terminal.